Walnut & Cherry Keepsake Box Apr 4 Written By Nick Harrison This keepsake box is made using only wood glue, no screws or elaborate joinery! I start by rough cutting some Dark Walnut to width at my table saw. This will allow the pieces to fit on my jointer for milling. I mill the Walnut at my jointer to create flat faces on each side of the material. Next I re-saw the piece at my table saw. I cut roughly half the depth through the piece, leaving a small section of un-cut material in the middle. I finish the re-saw at the band saw to fully cut this material into 2 separate pieces. I then use my planer to remove that small middle piece of raised material and get these pieces down to a smooth, uniform thickness. I then rip down the material on the table saw to be the correct height of the box. I use my cross cut sled on my table saw to cut the material to the width and length of my box. I then begin gluing the sides and bottom piece of the box together. I put the assembly in clamps and let dry. After the glue dries, I use my belt sander to flatten and cleanup the sides of the box. This will allow the sides to be installed more uniformly. I then apply glue and install the sides of the box, letting dry in clamps. While the glue dries, I cut the outer decorative sides of the box to size using a scrap piece of Cherry. I use a chamfer bit in the router table to give the sides a decorative edge profile. I then apply wood glue and install the Cherry wood sides of the box. I cut down a piece of Cherry at the table saw that will become the lid of the box. I cut rabbets on the edges that will allow the lid to sit within the sides of the box. I apply a chamfer to the edges of the lid as well. Using my belt sander and a small piece of Dark Walnut, I shape a box handle. I sand the entire project, working through grits from 60-grit up to 220-grit. I install my dark walnut handle to the lid using wood glue and CA glue. I apply a Tung Oil finish to the entire project and let dry. This project is now complete! Nick Harrison
Walnut & Cherry Keepsake Box Apr 4 Written By Nick Harrison This keepsake box is made using only wood glue, no screws or elaborate joinery! I start by rough cutting some Dark Walnut to width at my table saw. This will allow the pieces to fit on my jointer for milling. I mill the Walnut at my jointer to create flat faces on each side of the material. Next I re-saw the piece at my table saw. I cut roughly half the depth through the piece, leaving a small section of un-cut material in the middle. I finish the re-saw at the band saw to fully cut this material into 2 separate pieces. I then use my planer to remove that small middle piece of raised material and get these pieces down to a smooth, uniform thickness. I then rip down the material on the table saw to be the correct height of the box. I use my cross cut sled on my table saw to cut the material to the width and length of my box. I then begin gluing the sides and bottom piece of the box together. I put the assembly in clamps and let dry. After the glue dries, I use my belt sander to flatten and cleanup the sides of the box. This will allow the sides to be installed more uniformly. I then apply glue and install the sides of the box, letting dry in clamps. While the glue dries, I cut the outer decorative sides of the box to size using a scrap piece of Cherry. I use a chamfer bit in the router table to give the sides a decorative edge profile. I then apply wood glue and install the Cherry wood sides of the box. I cut down a piece of Cherry at the table saw that will become the lid of the box. I cut rabbets on the edges that will allow the lid to sit within the sides of the box. I apply a chamfer to the edges of the lid as well. Using my belt sander and a small piece of Dark Walnut, I shape a box handle. I sand the entire project, working through grits from 60-grit up to 220-grit. I install my dark walnut handle to the lid using wood glue and CA glue. I apply a Tung Oil finish to the entire project and let dry. This project is now complete! Nick Harrison